Pro-Weld CD-212 Specifications

OPERATION/ MAINTENANCE MANUAL

CD-212 GAP PRO WELD 5. Don’t operate with worn or poorly con- nected cables. Don’t operate weld gun with loose cable conne

PRO WELD CD-212 GAP This technique, when equipment is set up properly, is simple and easily mastered. The same power sup-ply is capable of welding m

CD-212 GAP PRO WELD 9.0 WELDING SYSTEM HOOK-UP 9.1 Straight Polarity (Standard Set-Up) (see Figure 2) A. Connect ground cable connector (1A)

PRO WELD CD-212 GAP 9.2 Reverse Polarity (Recommended for brass or galvanized) (see Figure 3) A. Connect ground cable connector (1A) into camlok (

CD-212 GAP PRO WELD 10.0 SYSTEM OPERATION (see Figure 4) 1. The CD-212 is designed for simple, yet precise operation. 2.

PRO WELD CD-212 GAP For CD welding, the stud normally should be engaged for all but 1/4” of its length, whenever pos-sible. Selecting the p

CD-212 GAP PRO WELD Figure 6 Collet Protector Gun Setup The gun is now ready to weld. Select the proper setting for the size stud to be wel

PRO WELD CD-212 GAP 11.4 TEMPLATE ADAPTER (see Figure 7) The template adapter is used when precise location or positioning of the CD stud

CD-212 GAP PRO WELD GAP GUN ITEM PART # QTY DESCRIPTION 1 F01358 3 GROUNDING FOOT 3

PRO WELD CD-212 GAP Adjustment of stud welding gun Adjustment of stud collet For

CD-212 GAP PRO WELD Installation of stud collet into stud welding gun The illustration below shows

PRO WELD CD-212 GAP Adjustment of spring pressure The pressure with which the stud is pressed against

CD-212 GAP PRO WELD Figure 9 Light Duty CD Gun Page 14

PRO WELD CD-212 GAP 11.6 PARTS LIST LIGHT DUTY CD HANDGUN Part No. 300-0100 ITEM PART NO. DESCRIPTION

CD-212 GAP PRO WELD 12.0 WELDABLE MATERIAL COMBINATIONS BASE MATERIAL STUD MATERIALS

PRO WELD CD-212 GAP 13.0 CAUSE OF POOR OR ERRATIC WELDS 1. Loose collet. Does not grip stud tightly.(REPLACE) Not enough engagement of stud to col-

CD-212 GAP PRO WELD NOTE: Keep the gun free of dust, dirt or foreign material 15.0 ROUTINE WELDER MAINTENANCE Your CD-212 is de

PRO WELD CD-212 GAP ITEM DESCRIPTION PART NUMBER 1

CD-212 GAP PRO WELD 16 14 15 18 17 Figure 16 Parts List (continued) ITEM DESCRIPTION

PRO WELD CD-212 GAP 16.1 PC BOARD ASSEMBLY DRAWING FU1 and FU2 are 3AG 1 ampere fuses Figure 17 PC Board D12D13D11D10V2V3R2D3R3R12R9R11R7V1

PRO WELD CD-212 GAP TABLE OF CONTENTS 1.0 INTRODUCTION 1 2.0 WARR

CD-212 GAP PRO WELD 17.0 TROUBLE SHOOTING – ELECTRICAL When troubleshooting the power unit/controller (welder), the following precautions

PRO WELD CD-212 GAP PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 3. Welde

CD-212 GAP PRO WELD 18.0 CHECK LIST CD-212 SYSTEM PT. NO. 100-0112 STANDARD CD-212 WELDING SYSTEM COMPLETE WITH B-COLLET GUN AND 25

WELD PRO MANUFACTURED BY MADE IN THE U.S.A.

CD-212 GAP PRO WELD LIST OF FIGURES 1 CD CONTACT PROCESS 2 2 STRAIGHT POLARITY HOOK-UP

PRO WELD CD-212 GAP

CD-212 GAP PRO WELD

PRO WELD CD-212 GAP

CD-212 GAP PRO WELD

PRO WELD CD-212 GAP 1.0 INTRODUCTION Your new stud welding equipment is carefully constructed of the finest components and materials availa